A 1100 glazed tile roll forming machine is a powerful and precise piece of industrial equipment designed to transform metal coils into durable, glazed tile roofing panels. This definitive guide explains how it works, its key benefits, and critical specifications to help you make a smart investment.
How This Machine Revolutionizes Roofing Production
This machine automates the entire process. It starts with a decoiler that holds the metal coil. Then, a feeding system guides the material through a series of hardened forming rollers. These rollers gradually shape the flat metal into a consistent glazed tile profile. Finally, a high-precision hydraulic cutter trims the panels to the exact length you need. Consequently, this automation ensures high output, remarkable consistency, and minimal material waste.
Key Specifications of the 1100mm Model
Understanding the machine’s specs is crucial for matching it to your project needs.
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Material & Thickness: It processes color-coated steel or galvanized steel coils, typically between 0.3mm and 0.7mm thick.
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Production Width: The machine creates finished tiles with an effective width of 1100mm, requiring a standard input coil width of 1200mm.
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Forming System: It uses a robust set of 13 pairs of forming rollers made from hardened #45 steel (HRC 58-62) for long life and precise shaping.
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Cutting System: An advanced 20-ton hydraulic cutter ensures clean, distortion-free cuts. The blades use durable Gr12 steel.
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Speed & Control: With a forming speed of 2-4 meters per minute and a user-friendly PLC (like Taida) with a 5.7-inch screen, operation is simple and efficient.
5 Major Benefits of Investing in This Machine
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High Efficiency: It dramatically outperforms manual fabrication, enabling fast production to meet large orders.
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Superior Consistency: Every panel is identical, ensuring a perfect fit and a professional look on the roof.
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Material Savings: The precision cutting system minimizes scrap, optimizing your coil usage and reducing costs.
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Durability: Built with components like hardened rollers and a strong frame, this machine is made for long-term, heavy-duty use.
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Versatility: By simply changing the roller sets, many machines can form different profiles, protecting your investment.
Smart Sourcing Tips for Buyers
When looking for a glazed tile roll forming machine, partner with a reputable supplier. Focus on companies with proven expertise in cold roll forming technology. Importantly, always request a detailed specification sheet and ask about after-sales support, spare parts availability, and training. For a deeper understanding of roll forming technology, you can refer to industry resources like the Precision Metalforming Association.
Furthermore, clarify all logistics and support terms. For instance, while suppliers often provide machine operation training, buyers typically cover visa, travel, and accommodation costs for their staff sent overseas, as is standard in industrial equipment procurement.
Conclusion: A Smart Investment for Growth
In summary, the 1100 glazed tile roll forming machine is a cornerstone for businesses aiming to scale up production of high-quality roofing materials. Its blend of speed, precision, and durability offers a compelling return on investment. By understanding its capabilities and sourcing wisely, you can secure a reliable asset that builds the foundation for your future success.
Contact us for more about cold roll forming machines.