Maximize Output with an Automatic C-Shaped Steel Punching Shearing Machine
In the fast-paced world of construction and steel framing, efficiency and precision are everything. The quality of your C purlins directly impacts the structural integrity and speed of your projects. Investing in a high-performance C-shaped steel punching shearing machine is the most effective way to ensure your production line delivers consistent, high-quality profiles. Our system is specifically engineered to integrate punching and shearing into a single, seamless operation, dramatically boosting your manufacturing capacity.
The Power of Integrated Punching and Shearing
Traditional C purlin production often involves separate punching and cutting stages, which creates bottlenecks and reduces accuracy. Our automatic C purlin forming machine solves this problem. By integrating the punching process directly into the roll forming line, we eliminate secondary handling. The machine features a sturdy metal structure that ensures rock-solid stability at working speeds of 10 to 30 meters per minute.
The heart of this steel roll forming machine lies in its precision. It handles material thicknesses from 0.3mm to 1mm with ease. The 12-stand forming section gradually shapes the steel coil into a perfect C profile without stressing the material. Following the forming section, the integrated hydraulic shear cuts the profile to exact lengths with a remarkable tolerance of just ±1.5mm for a 3-meter piece.
Key Features of Our High-Precision C Channel Production Line
Selecting the right C section rolling mill requires a deep dive into the specifications. Here is why our machine sets the industry standard for C channel production:
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Advanced Control with Panasonic PLC: The system’s brain is a reliable Panasonic PLC. This allows operators to easily set length, punching patterns, and production speed. The PLC ensures perfect synchronization between the roll former, the punching station, and the shear, minimizing waste and maximizing repeatability.
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Robust 12-Stand Forming: With 12 forming stands, this machine provides superior control over the material. Each stand is meticulously crafted, featuring chrome-plated 45# steel rolls and an 85mm diameter shaft. This robust construction guarantees long service life and consistent profile geometry, even during high-volume production runs.
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High-Performance Hydraulic Cutting: The integrated shear is a powerhouse. It uses a blade made from hardened Cr12Mov steel (quenched to HRC 58-62℃), ensuring clean, burr-free cuts for years. Driven by a dedicated 4kw hydraulic station operating at 12Mpa, the cutting action is fast and powerful, operating on a “shear after forming” basis for maximum efficiency.
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Durable Slab-Wall Structure: Unlike lighter, frame-style machines, our equipment utilizes a heavy-duty slab-wall structure. This massively reduces vibration during high-speed operation and punching, which is critical for maintaining tight tolerances and extending the life of the tooling.
Technical Specifications for Industrial Fabrication
To help you integrate this C purlin production machine into your factory, here are the key technical details:
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Working Speed: 10-30 m/min (Shear time excluded)
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Material Thickness: 0.3 – 1 mm
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Forming Stations: 12 Lanes / Stands
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Main Motor Power: 5.5 kw
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Hydraulic Station Power: 4 kw
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Hydraulic Pressure: 12 Mpa
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Cutting Method: Hydraulic shear after forming
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Length Tolerance: 3m ± 1.5mm
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Voltage: 380V, 50HZ, 3-Phase (Adjustable upon request)
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Machine Structure: Slab-wall construction
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Delivery Time: 80 days
The Importance of Quality in Steel Framing
In modern construction, C purlins are essential components for roof and wall support . They must be uniform in shape and dimension to ensure proper fit and structural performance on-site. Using a dedicated C channel forming machine guarantees that every profile meets these stringent requirements. The precision of the punching is particularly critical, as it allows for rapid bolting and assembly during building erection, saving significant labor time and costs . By automating both punching and cutting, you not only improve quality but also create a safer work environment by reducing material handling .
Seamless Integration and Custom Support
We understand that every fabrication shop has unique needs. Therefore, our equipment offers flexibility:
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Power Supply: The standard 380V, 50HZ, 3-phase configuration can be adjusted to match your local voltage requirements.
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Financing: We provide straightforward payment terms to help manage your capital investment, typically requiring a 30% advance charge and 70% before shipment.
Conclusion
Upgrade your steel fabrication capabilities with a machine built for precision, speed, and durability. Whether you are producing purlins for agricultural buildings, warehouses, or commercial structures, this steel profile cutting machine is engineered to deliver. Its robust slab-wall construction, advanced PLC controls, and high-speed hydraulic shearing make it the ideal solution for producing top-quality C-shaped steel profiles.
Contact our team today to discuss your production needs and secure your delivery within 80 days.