Track Shear C-beam Cold Roll Forming Machine: Your Solution for Efficient Steel Profile Production
The Track Shear C-beam cold roll forming machine stands as a cornerstone for modern construction material manufacturing. This robust equipment transforms galvanized steel coils into precise C purlins and tracks, essential components for building frameworks. With its powerful 18.5KW motor and advanced PLC control, this C purlin roll former delivers consistent output quality and operational reliability.
Manufacturers seeking dependable cold roll forming equipment will find this machine meets demanding production requirements. Its heavy-duty construction, featuring Cr12 high-grade steel cutting blades and 45# steel shafts, ensures long-term durability. The machine operates at 16Mpa hydraulic pressure, providing sufficient force for precise steel profile forming and clean cuts.
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Why Choose This Cold Roll Forming Equipment for Your Production Line?
Modern construction demands efficiency and precision. This Track Shear C-beam cold roll forming machine addresses these needs through its integrated design. The PLC control system enables operators to set precise dimensions including width, height, and thickness, minimizing material waste and ensuring product consistency. With the programmable HMI interface, switching between different profile specifications becomes straightforward, reducing downtime.
The machine’s 1.0-inch double chain transmission system ensures smooth material feeding through the forming stations. Each roller station progressively shapes the galvanized sheet, preventing material deformation and maintaining cross-section accuracy. This sequential forming process is crucial for achieving the dimensional tolerances required in structural applications.
Key Features That Drive Performance
1. High Safety Standards for Operator Protection
Safety remains paramount in industrial operations. This C purlin roll former incorporates emergency stop buttons and safety guards throughout the forming line. The machine design prioritizes operator protection while maintaining production efficiency.
2. Powerful 16Mpa Hydraulic System
The hydraulic shear operates at 16Mpa pressure, ensuring clean cuts for programmed lengths. This robust system handles galvanized steel sheets with thickness variations, maintaining cutting precision throughout production runs.
3. PLC-Controlled Precision
The cold roll forming equipment uses a programmable logic controller for accurate dimension setting and automatic length measurement. Encoder-based measuring ensures each C purlin meets specified lengths, reducing material waste and rework.
4. Efficient 18.5KW Power Output
With 18.5KW motor power, this C-beam roll forming machine achieves high production speeds while maintaining profile quality. The power system supports continuous operation, maximizing daily output for construction material suppliers.
Operational Excellence Through Proper Setup
Setting Up Your Track Shear C-beam Cold Roll Forming Machine
Begin with a thorough machine inspection. Check all rollers, fasteners, and cutting blades for proper alignment and security . Verify electrical connections and ensure emergency systems function correctly. Connect the machine to appropriate power sources (380V, 220V, or 440V as required) and test all safety guards.
Material Loading and Feeding
Position the galvanized steel coil onto the decoiler. Adjust feeding guides to ensure centered material entry, preventing alignment issues during forming. The material thickness should match profile requirements, with common applications using 0.4-1.5mm GI sheet.
Production Process Control
Use the PLC panel to set purlin dimensions including width (typically 40-120mm), height (20-80mm), and thickness. Configure hole punching settings if required. Start the forming sequence and monitor the progressive shaping through roller stations. The hydraulic shear will automatically cut profiles to programmed lengths, maintaining batch consistency.
Quality Assurance and Maintenance
Inspect finished C purlins for dimensional accuracy and edge quality. Regular maintenance includes lubricating moving parts, checking roller wear, and verifying electrical connections. The 1-year warranty provides peace of mind for initial operation and troubleshooting.
Technical Specifications
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Voltage Options: 380V / 220V / 440V
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Motor Power: 18.5KW
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Hydraulic Pressure: 16Mpa
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Machine Weight: 8000 kg
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Dimensions (LWH): 8.5 × 1.8 × 1.2 meters
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Cutting Blade Material: Cr12 high-grade steel
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Shaft Material: 45# high-grade steel
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Transmission: 1.0-inch double chain
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Certification: CE approved
Applications in Construction
This cold roll forming equipment produces C purlins and tracks for multiple construction applications. Building frameworks, ceiling systems, and structural supports all benefit from the consistent quality of machine-formed profiles. The galvanized sheet processing capability ensures corrosion resistance for long-term structural integrity.
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After-Sales Support and Warranty
The 1-year warranty covers manufacturing defects, with engineers available for overseas servicing. This support package ensures continued operational excellence and quick resolution of technical issues.
Packaging and Delivery
Each Track Shear C-beam cold roll forming machine ships as a single unit with dimensions 50×10×6 cm and 25.0 kg gross weight. Custom packaging options available for international shipping.
For more information on cold roll forming technology, visit industry resources like the International Association of Cold Roll Formers.
Contact us for inquiry.